BMW (E39) 540i Supercharger System ('96-'03)
$7,645.00

Disclaimer: This product is not compliant with the California Air Resource Board and not for use on public roads in California.This applies to any aftermarket product that does not display a CARB EO#. Power ratings are subject to conditions and dynamometer model used. Learn more > Software tuning provided is designed around the stock vehicle. Any major changes in airflow components such as high flow cats or enlarged throttle body diameters may require custom tuning optimization which VF does not include or provide.

PRODUCT OVERVIEW

    BMW 540i Supercharger
    Model Year: 1996 1997 1998 1999 2000 2001 2002 2003
    Engines: M62 - M62TU
    ECU: M5.2 - M5.2.1 - M7.2
    Finish: Crinkle Black Powder Coat

     

    Maintaining the the original BMW quality, smoothness, and reliability were the key factors in the VF design. This is where the VF software comes into full play. VF have harnessed reliability of Vortech superchargers and quality of VF custom software with their 15 years of supercharging experience and worldwide OEM supply sources to create the ultimate supercharger system for the ultimate drivers car.

    All key components are 100% made in California. This system has been fully road tested and dyno tuned on both the Mustang MD500AWD and in-house Dynojet 224XLC dynamometers with and without engine load. All kits are setup at 6 psi and create as much, if not more power than similar products running greater levels of boost.

    VF engineers spent over 12 months software testing the BMW Bosch ECUs to perfect the smoothness and functionality of the supercharged vehicle. Software flash technology and latest BMW file versions have all been employed to provide the cleanest and the most reliable method of software installation with the use of an optional DIY programming cable and email-able software. Testing the software included extensive road and dyno test cycles, with acceleration and deceleration tests for drivability smoothness and ECU fuel management. All test cars were put through long term full throttle testing in conditions varying from wet cold climates to hot dry Arizona desert temperature for safe-optimal air fuel ratios and knock activity monitoring. Competently-written ECU software has allowed VF to fully explore the potential of the BMW engine, making over 40% more power in most applications.

    VF chose to mount the Vortech supercharger with CNC machined T3 anodized aluminum 6061-T6 bracket system. The unit is positioned in line with a bolt-on crank pulley with an additional active OEM tensioner using a dedicated serpentine belt. The key to reliable superchargers systems is the active belt tensioner which eliminates belt slip. The supercharger air ducts are custom molded in-house from polypropylene plastic to give an OEM appearance, quality and function. The incorporated Bosch boost overrun system is designed for smooth off-throttle cruising and deceleration. The crankcase ventilation system is designed to cope with positive pressure and high flow fuel injectors are supplied to fit as direct replacements without modification to the injector rail.  A removable plastic air box is provided with the K&N induction filter for those who use their vehicles in persistently wet climates. The VF supercharger system remains fully OBD2 compliant and is supported by a 1 year unlimited mileage warranty on the product only. Installation can be performed in approximately 8-10 hours and is non-intrusive, allowing it to be fully reversible.

    VF-Engineering supercharger kits are turn-key ready to install and no additional work or components are needed. The hardware and software is fully reversible and designed for a simple install and allowing ease of access for engine maintenance. The linear power delivery is well suited for both automatic and manual transmissions  as it remains within conservative tolerances.

    Available to order directly from VF-Engineering or distributors.

      


      This product is not compliant with the California Air Resource Board and not for use on public roads in California. This applies to any aftermarket product that does not display a CARB EO#. Power ratings are subject to conditions and dynamometer model used. All images are the property of VF-Engineering, Inc.

TECHNICAL SPECIFICATIONS

    • Parts List:

    • Vortech V3 Si-Trim supercharger
    • T3 Hard anodized 6061-T6 aluminum bracket
    • Chrome moly support bracket
    • Polypropylene air charge pipes
    • K&N Induction filter
    • High capacity fuel injectors
    • Crankcase ventilation system
    • Bosch bypass valve circuit
    • OEM serpentine belt tensioner
    • Bolt on crank pulley supercharger drive
    • K&N induction filter with splash resistant sock
    • Hex Flash ECU tuning programming cable (optional)
    • Install time approximately 8 hours
    • Fully reversible
    • Made in California, USA

POWER & PERFORMANCE

    BMW E39 540 Supercharger Dyno Charts 
    1996 to 1998  |  (M62 Engine/ M5.2 ECU)
    BMW_E39_540_97_Supercharged_Horsepower
    BMW_E39_540_97_Supercharged_Torque
    1998 | (M62 Engine/ M5.2.1 ECU)
    BMW_E39_540_98_Supercharged_Horsepower
    BMW_E39_540_98_Supercharged_Torque
    1999 to 2003 | (M62-TU Engine/ M7.2 ECU)
    BMW_E39_540_02_Supercharged_Horsepower
    BMW_E39_540_02_Supercharged_Torque
     
     

PHOTOS & VIDEOS

     

     

REVIEWS

Customer Reviews

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Disclaimer

Dealer/Consumer has educated and researched the pros and cons or modifying their vehicle with high performance parts such as superchargers. Customer understands that modifying their car bares certain risks including engine failure and both parties understand and agree to hold VF Engineering harmless of liability from installation and use of this product.

This product is not California Emissions Compliant or CARB approved. It is therefore NOT legal for use on public roads in the State of California or other states with similar laws. It is understood that you are installing this product / having specific labor performed on a pollution controlled vehicle. The dealer/consumer is not absolved of responsibility by means of ignorance and is hereby informed. By installing this product on your vehicle you assume all responsibility and consequences.

Supercharger Systems are considered special order, and not returnable without written consent by VF Engineering. Dealer is responsible for providing product disclosures/terms and conditions to their consumers.

Post installation of this product may require trouble shooting/diagnostics. Components and sensors near the limit of their wear tolerance may need replacement. VF-Engineering is not responsible for trouble shooting, diagnostic costs or consequential cost. The purchaser/reseller assumes the risks of modifying a used vehicle and educating themselves on the common traits of their platform. It is the reseller’s responsibility to educate the end user of these terms and conditions.

** Not CARB approved. Not legal for street use in State of California. For OFF-ROAD use only **